As
automakers set new targets for fuel efficiency and noise
reduction, their suppliers are faced with the task of
providing products to complement sophisticated
electronic and plastic engine components. Dana is
meeting this challenge with the development of Thermal
Acoustical Protective Shields (TAPS).
TAPS are designed to shield engine components from the
extreme heat generated during engine operation, and are
also used to reduce engine noise, vibration, and
harshness (NVH).

To design TAPS, engineers from
Dana’s Victor Reinz Division use both thermal and
acoustical analysis techniques. For example, 3-D
computer-aided design modeling is used to develop new
shield models that can be evaluated with computer
manufacturing simulation before designs are finalized.
These research and development processes offer Dana
customers fully integrated capabilities to aid
speed-to-market.
Dana’s TAPS incorporate three
stamped layers, including an insulating filler. This
three-layer, fully hemmed assembly provides superior
heat resistance and noise and vibration reduction at a
competitive price. Moreover, the division’s three-layer
shields typically weigh less than other manufacturers’
two-layer models.
Demand for TAPS technology is
growing rapidly in North America. While the original
focus was exhaust manifold shields on passenger cars and
light trucks, today TAPS are used as turbocharger
mounting shields, fuel tank shields, and motor mount
shields. Dana has also begun to explore the potential
for TAPS in heavy-duty diesel applications. |